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TESTING OF TOYS

BIS Certification

TOYS TESTING

Toy testing plays a crucial role in ensuring the safety, quality, and compliance of toys before they reach children. Since toys are used by infants and young children, they are subject to strict national and international safety regulations to prevent hazards such as choking, chemical exposure, sharp edges, or mechanical failure.

Manufacturers, importers, and sellers are responsible for ensuring that toys comply with the applicable safety standards of the target market. Whether toys are being sold in India, the European Union, the United States, the Middle East, or other regions, proper testing and certification are mandatory. Non-compliance may lead to shipment rejection, product recalls, penalties, or even a complete ban on sales.

At AN Global Services, we assist toy manufacturers and importers in meeting regulatory requirements through comprehensive toy testing and certification support.

Regulations Governing Toys Testing

  • Mechanical and physical safety
  • Chemical safety (restricted substances)
  • Electrical safety (battery-operated or electronic toys)
  • Labelling, warnings, and age grading (workwear)
  • Flammability

Toys Testing Methods

Below are some of the key tests performed to ensure toy safety and quality:

1. Mechanical and Physical Testing

Mechanical and physical testing evaluates the structural integrity and physical safety of toys. This testing focuses on identifying hazards such as sharp edges, sharp points, rough surfaces, and weak components that may break during use. Toys are subjected to impact, drop, compression, and stress tests to simulate real-life play conditions. The objective is to ensure that the toy does not cause cuts, punctures, or other injuries, especially for toys designed for children under three years of age.

2. Small Parts Testing

Small parts testing is conducted to assess whether detachable components of a toy pose a choking risk. Toys and their parts are examined using a standardized small parts cylinder to determine if any components can fit inside it. This testing is particularly critical for toys intended for young children, as small parts may be swallowed or inhaled. The test helps ensure that toys remain safe even after wear, breakage, or rough handling.

3. Chemical Testing

This test verifies that toys do not contain harmful substances such as heavy metals, phthalates, or other restricted chemicals. It ensures compliance with chemical safety limits set by regulatory authorities.Chemical testing ensures that toys do not contain hazardous substances that could harm children. This includes testing for heavy metals, plasticizers, and other restricted chemicals that may be present in paints, coatings, plastics, textiles, or other materials. The purpose of chemical testing is to confirm that material compositions comply with prescribed safety limits and do not pose health risks through skin contact, ingestion, or prolonged exposure.

4. Flammability Testing

Flammability testing measures how quickly toy materials ignite and how flames spread when exposed to a heat source. This testing is particularly important for soft toys, stuffed toys, costumes, and textile-based products. The test evaluates whether materials burn rapidly or sustain flames, helping to reduce the risk of fire-related injuries during use or accidental exposure to heat sources.

5. Electrical Safety Testing

Electrical safety testing applies to toys that operate using batteries, electrical circuits, or electronic components. These tests assess insulation quality, resistance to overheating, battery compartment safety, and protection against electrical shocks. The objective is to ensure that electrical toys function safely under normal and abnormal conditions, without causing burns, short circuits, or other electrical hazards.

6. Torque and Tension Testing

Torque and tension testing evaluates the strength of toy components when subjected to twisting and pulling forces. Parts such as wheels, buttons, screws, and decorative elements are tested to ensure they do not loosen or detach during normal play or misuse. This testing helps prevent small parts from breaking off and becoming choking hazards.

7. Age Grading and Labelling Review

Age grading and labelling review ensures that toys are appropriately classified according to the child’s age group and developmental capabilities. Labels, warnings, instructions, and safety markings are carefully examined to confirm that they are clear, accurate, and compliant with regulatory requirements. Proper labelling helps caregivers make informed purchasing decisions and ensures toys are used as intended.

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