
SOLAR PLANT SETUP & TESTING SERVICES

INTRODUCTION
Our Solar Panel Plant Setup Services offer a complete end-to-end solution covering engineering, procurement, construction, testing, and commissioning of solar power plants. We ensure precise system design, quality component selection, and efficient installation to deliver high-yield, durable, and future-ready solar installations for both rooftop and ground-mounted plants.
From detailed site assessment and feasibility studies to mechanical mounting, DC/AC cabling, earthing, inverter installation, and SCADA integration, we manage every stage of the project with strict adherence to safety standards and industry best practices, ensuring seamless execution and grid readiness.
Post-installation, we conduct comprehensive testing and commissioning activities including insulation resistance testing, polarity and continuity checks, IV curve analysis, thermal imaging, and performance verification. This structured testing process ensures safe grid synchronization, optimal energy generation, and long-term operational reliability of the solar plant.
Solar Plant Setup Services
- Site Assessment & Feasibility: Topographical and soil testing for ground-mounted plants, shadow analysis, and 3D solar irradiance modeling. Structural integrity audits for rooftop installations.
- Custom Engineering & Design: Detailed electrical schematics, string layouts, system sizing, and selection of Tier-1 solar modules, high-efficiency inverters, and robust mounting structures.
- Professional Installation: Foundation work (piling/ballasting), mechanical mounting, DC/AC cabling, trenching, earthing systems, and integration of inverters, transformers, and SCADA monitoring systems.
- Grid Interconnection: End-to-end support for statutory approvals, net-metering applications, and DISCOM synchronization.
Testing & Commissioning
We conduct rigorous testing and commissioning procedures to ensure that the solar plant meets international safety and performance standards, including IEC 62446.
A. Pre-Commissioning Tests (Cold Commissioning)
- Visual inspection for micro-cracks, alignment, and bolt torque
- Continuity & polarity testing of all strings
- Insulation resistance (Megger test)
- Earthing continuity verification
B. Performance & Diagnostic Testing (Hot Commissioning)
- IV curve tracing to identify underperformance
- Open circuit voltage & short circuit current verification
- Thermal imaging using infrared thermography
- Electroluminescence (EL) testing for internal defects
C. Operational Verification
- Inverter efficiency testing
- Performance Ratio (PR) analysis
- SCADA system calibration and validation
Conclusion
With our comprehensive Solar services, we ensure seamless project execution, regulatory compliance, and optimal energy generation. Our structured approach guarantees long-term performance, safety, and maximum return on investment for your solar power plant.
